ZEPRO Parts and Service documents

Here you can find useful material related to ZEPRO parts and service. Some items are available for everyone, others require access to our Partner Portal. To access ZEPRO’s Partner Portal you need a valid username and password. If you don’t have the necessary log-in details, please email the following information to zeproservice@hiab.com:

  • Company
  • Name
  • E-mail address
  • Telephone number
  • Customer number

SERVICE DOCUMENTS:

SERVICE & MAINTENANCE PROGRAM

Below you can find the service procedures/checklists for different levels of Service: L and XL. Use the checklist in combination with the service instructions to complete the service for your tail lift.

CONTACT:
SERVICE SUPPORT & WARRANTIES
T: +44 1993 708811
E: delspares@hiab.com

Service procedures

Here you will find the service procedure/checklist for the different levels of service. Including L or XL service.

73014TL Service Protocol L-Service (annual)

73020TL Service Protocol XL-Service incl replacement of parts in Service Kit

Service instructions

Service instructions are detailed instructions on how to perform the different parts detailed in the service procedure/checklist. In the service procedure document it states which instruction you need to perform what service.

IE-0101 Lubrication

IE-0102 Change of oil

IE-0103 Electrical equipment

IE-0104 Torque

IE-0105 Cracks and damages

IE-0106 Check sealings against body work and guide bar

IE-0107 Signs and decals

IE-0108 Measure and adjusting pressure

IE-0109 Check and replacement at oil change L-, XL-Service

IE-0110 Quick reference guide for service sequence 1. Mechanic L-, XL-Service

IE-0111 Instruction speed control

 

PARTS DOCUMENTS:

Spare parts catalogue

Our Spare parts catalogue is available on the ZEPRO Partner Portal. View the on-line version or download a printable version to your PC.

Spare parts catalogue - benefits:

  • Good, clear pictures / exploded view drawings
  • Search by spare part number or name
  • Identify tail lift by capacity or code number
  • Easily generate a spare parts list for your order
  • Continuously updated information

Instructions for assembly

Cylinders

Cross-reference list between adjustable tilting cylinders and associated instruction

73195TL Changing/adjustment of cylinder/-s ZHD 2500-3000

72690TL Changing/adjustment of cylinder/-s

74677TL Changing/adjustment of cylinder/-s Z 45/75

59671TL Retrofit and/or replacement of gaiters Z, ZHD

59955TL Retrofit and/or replacement of gaiters Z 75

Hydraulic Hose Kit/Hydraulic Hose

75244TL Installation instruction Hydraulic hose kit 34323TL Z3N models 75

55455 Installation instruction Hydraulic hose kit 55404 Z-ZL-ZS-150-200-250-MA-DA

55456 Installation instruction Hydraulic hose kit 54410 ZA-150-200-MA-DA

55457 Installation instruction Hydraulic hose kit 55406 ZD-150-200-ML

55458 Installation instruction Hydraulic hose kit 55405 ZS-150-200-250-ML

55459 Installation instruction Hydraulic hose kit 55407 ZT-150-200-250-ML-DL

72328TL Installation instruction Hydraulic hose kit 33724TL ZHD1500-2000

72329TL Installation instruction Hydraulic hose kit 33725TL ZHD2500

55835 Installation instruction Hydraulic hose kit Z-ZL-ZN 45-75

73904TL Installation instruction Hydraulic hose kit ZAHD-150-200-MA

73905TL Installation instruction Hydraulic hose kit ZAEHD-150-200-MA

74034TL Installation instruction Hydraulic hose kit 34106TL ZHD2500

74428TL Installation instruction Hydraulic hose kit (hose routing without joint under support frame) ZS 15-25

74429TL Installation instruction Hydraulic hose kit (hoses above the support frame) ZT.ZTS 15-25

74805TL Instruction for hose routing between valve system and connection block

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